Low Maintenance
The EVAPORATIVE TANK ™ uses only two moving parts - a pump and low cost
blower. All molded polyethylene components for solution security, the tank
thickness is approximately 1/4" to 3/8". Other materials used are
high-temp CPCV, polypropylene, PVC and stainless fasteners. The EVAPORATIVE
TANK™ is the ONLY atmospheric evaporator with a lifetime no-leak
warranty.
Low Cost
Totaling all costs: initial purchase, energy, maintenance - the EVAPORATIVE
TANK ™ is the most cost effective in recovering 100% of the chemicals (dragout)
from your rinse water, or in reducing the volume of spent solution and
wastewater. When using natural gas for heat, the cost of evaporation is about
$.06 per gallon.
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If a bath can be air agitated without causing
excessive foam, it should be well suited to this method of recovery. High
cyanide baths and still nickels are examples of solutions that should be
tested for foaming. A sample can be shaken in a glass jar to see if the foam
disappears quickly. Evaporation eliminates water and leaves all the plating chemicals (and tap water impurities) in the process tank. If your bath is not continuously filtered (as are some bright nickels), you may want to consider using D.I. or R.O. water in the rinsing chain. |
THE "MAGIC" OF COUNTERFLOW RINSING
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The diagram at left illustrates the principles of counterflow rinsing. As the ladle representing dragout is moved from tank #1 to tank #2, the dragout is diluted by a ratio of 10 to 1. Each successive tank further increases this dilution ratio by 10 to 1. A tank #7 the dilution ration is 10 million to 1. |
Counterflow rinsing reduces rinse-flow requirements making dragout recovery practical and inexpensive. The table indicates the water needed to produce a 5,000:1 ratio using most plating solutions, or 20,000;1 using chromic acid. |
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